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Technical Paper

Knock and Pre-Ignition Detection Using Ion Current Signal on a Boosted Gasoline Engine

2017-03-28
2017-01-0792
In order to meet the ever more stringent demands on the CO2 emission reduction, downsized modern gasoline engine with highly boosted turbo charger meets new challenges such as super knock and pre-ignition, which will influence the engine combustion efficiency, smooth operation and even cause mechanical failure. A spark plug type ion current detection sensor was used in a 1.8L turbo charged gasoline engine. The ion-current wave signal differed greatly under different engine operating conditions such as without knock, with knock of different knock intensities. The frequency spectrum of ion-current was also studied, by the method of discrete Fourier transform (DFT). In knocking cycles, there were fluctuations of frequency 8-13 kHz both in the combustion pressure signal and in the ion current signal, proving the existence of knock information.
Technical Paper

Knock Inhibition in Hydrogen Fueled Argon Power Cycle Engine with a Higher Compression Ratio by Water Direct Injection at Late Exhaust Stroke

2023-04-11
2023-01-0227
Hydrogen-fueled Argon Power Cycle engine is a novel concept for high efficiency and zero emissions, which replaces air with argon/oxygen mixtures as working fluid. However, one major challenge is severe knock caused by elevated in-cylinder temperature resulting from high specific heat ratio of Argon. A typical knock-limited compression ratio is around 5.5:1, which limits the thermal efficiency of Argon Power Cycle engines. In this article, preliminary experimental research on the effect of water direct injection at late exhaust stroke is presented at 1000 r/min with IMEP ranging from 0.3~0.6 MPa. Results show that, with temperature-reducing effect of water evaporation, knock is greatly inhibited and the engine can run normally at a higher compression ratio of 9.6:1. Water injected at the exhaust stroke minimizes its reducing effect on the specific heat ratio of the working fluid during the compression and expansion strokes.
Technical Paper

Ion Current Measurement of Diluted Combustion Using a Multi-Electrode Spark Plug

2018-04-03
2018-01-1134
Close-loop feedback combustion control is essential for improving the internal combustion engines to meet the rigorous fuel efficiency demands and emission legislations. A vital part is the combustion sensing technology that diagnoses in-cylinder combustion information promptly, such as using cylinder pressure sensor and ion current measurement. The promptness and fidelity of the diagnostic are particularly important to the potential success of using intra-cycle control for abnormal cycles such as super knocking and misfiring. Many research studies have demonstrated the use of ion-current sensing as feedback signal to control the spark ignition gasoline engines, with the spark gap shared for both ignition and ion-current detection. During the spark glow phase, the sparking current may affect the combustion ion current signal. Moreover, the electrode gap size is optimized for sparking rather than measurement of ion current.
Technical Paper

Investigation of Fuel Injection Pressure Impact on Dimethyl Ether Combustion

2023-10-31
2023-01-1644
Compression ignition engines used in heavy-duty applications are typically powered by diesel fuel. The high energy density and feedstock abundance provide a continuing source for the immense energy demand. However, the heavy-duty transportation sector is challenged with lowering greenhouse gas and combustion by-product emissions, including carbon dioxide, nitrogen oxides, and particulate matter. The continuing development of engine management and combustion strategies has proven the ability to meet current regulations, particularly with higher fuel injection pressure. Nonetheless, a transition from diesel to a renewable alternative fuel source will play a significant role in reducing greenhouse gases while maintaining the convenience and energy density inherent in liquid fuels. Dimethyl ether is a versatile fuel that possesses combustion properties suitable for compression ignition engines and physical properties helpful for clean combustion.
Technical Paper

Investigation of Flame Detachment Effect during Early Flame Development in a Swirl Flow Field

2021-04-06
2021-01-0482
Lean burn is regarded as one of the most effective ways to improve fuel efficiency for spark ignition engines. However, the excessive air dilution deteriorates combustion stability, limiting the degree of engine operational dilution. The intensified flow field is therefore introduced into the cylinder to mitigate the decline of the burning velocity caused by the leaned-out fuel-air mixture. In a moderate flow field, flame kernels are formed near the hot spark plasma during discharge and stick to the spark gap even after the end of discharge; the flame front then propagates outward and evolves into self-sustained flame. Flame attaching to the spark gap is a common phenomenon in the early combustion stage and has been reported to be beneficial for flame inception in the literature.
Technical Paper

Investigation of Dimethyl Ether Dual-Fuel Combustion Using Propane and Ethanol as Premixed Fuel

2023-09-29
2023-32-0018
The combustion and emission characteristics of dual-fuel combustion were investigated using dimethyl ether direct injection and premixed low-carbon fuels. Dimethyl ether was used as the direct injection fuel for its high reactivity and low propensity to form particulate matter. Ethanol and Propane, two fuels of low reactivity, were premixed in the intake port. An injection timing sweep of varying premixed energy shares and engine loads was tested. Combustion analysis was conducted based on in-cylinder pressure measurements while detailed speciation of engine-out emissions was performed via FTIR. The proper injection advance and premixed energy share can realize low NOx and high combustion efficiency. Ethanol showed stronger impact to DME ignition delay as compared with propane.
Technical Paper

Influence of Biodiesel Fuel on Diesel Engine Performance and Emissions in Low Temperature Combustion

2006-10-16
2006-01-3281
The exhaust emission and performance characteristics of a 100% biodiesel fuel was evaluated on a single cylinder direct injection diesel engine that had been modified to allow multi-pulse diesel fuel injection at the intake port and independent control of intake heating, exhaust gas recirculation and throttling. Firstly, conventional single-shot direct injection tests were conducted and comparisons made between the use of an ultra-low sulphur diesel fuel and the biodiesel fuel. Secondly, tests for the premixed combustion of neat biodiesel were performed. Exhaust gas recirculation was applied extensively to initiate the low temperature combustion for the conventional in-cylinder single injection operation and to moderate the timing of the homogeneous charge compression ignition for the intake-port sequential injection. Because of the high viscosity and low volatility of the biodiesel, pilot-ignited homogeneous charge compression ignition was used.
Technical Paper

In-Cycle Knocking Detection and Feedback Control Based on In-Cylinder Pressure and Ion Current Signal in a GDI Engine

2016-04-05
2016-01-0816
Due to much higher pressure and pressure rising rate, knocking is always of potential hazards causing damages in the engine and high NOX emissions. Therefore, the researchers have focused on knocking diagnosis and control for many years. However, there is still lack of fast response sensor detecting in-cycle knocking. Until now, the feedback control based on knocking sensor normally adjusts the injection and ignition parameters of the following cycles after knocking appears. Thus in-cycle knocking feedback control which requires a predictive combustion signal is still hard to see. Ion current signal is feasible for real-time in-cylinder combustion detection, and can be employed for misfiring and knocking detection. Based on incylinder pressure and ion current signals, the in-cycle knocking feedback control is investigated in this research. The 2nd-order differential of in-cylinder pressure, which means the response time of pressure rising rate dPR, is employed for knocking prediction.
Technical Paper

In Cycle Pre-Ignition Diagnosis and Super-Knock Suppression by Employing Ion Current in a GDI Boosted Engine

2020-04-14
2020-01-1148
In this paper, a low-speed pre-ignition (LSPI) diagnostic strategy is designed based on the ion current signal. Novel diagnostic and re-injection strategies are proposed to suppress super-knock induced by pre-ignition within the detected combustion cycle. A parallel controller system that integrates a regular engine control unit (ECU) and CompactRIO (cRIO) from National Instruments (NI) is employed. Based on this system, the diagnostic and suppression strategy can be implemented without any adaptions to the regular ECU. Experiments are conducted on a 1.5-liter four-cylinder, turbocharged, direct-injected gasoline engine. The experimental results show two kinds of pre-ignition, one occurs spontaneously, and the other is induced by carbon deposits. Carbon deposits on the spark plug can strongly interfere with the ion current signal. By applying the ion current signal, approximately 14.3% of spontaneous and 90% of carbon induced pre-ignition cycles can be detected.
Technical Paper

Improvement on Energy Efficiency of the Spark Ignition System

2017-03-28
2017-01-0678
Future clean combustion engines tend to increase the cylinder charge to achieve better fuel economy and lower exhaust emissions. The increase of the cylinder charge is often associated with either excessive air admission or exhaust gas recirculation, which leads to unfavorable ignition conditions at the ignition point. Advanced ignition methods and systems have progressed rapidly in recent years in order to suffice the current and future engine development, and a simple increase of energy of the inductive ignition system does not often provide the desired results from a cost-benefit point of view. Proper design of the ignition system circuit is required to achieve certain spark performances.
Journal Article

Impact of Fuelling Techniques on Neat n-Butanol Combustion and Emissions in a Compression Ignition Engine

2015-04-14
2015-01-0808
This study investigated neat n-butanol combustion, emissions and thermal efficiency characteristics in a compression ignition (CI) engine by using two fuelling techniques - port fuel injection (PFI) and direct injection (DI). Diesel fuel was used in this research for reference. The engine tests were conducted on a single-cylinder four-stroke DI diesel engine with a compression ratio of 18.2 : 1. An n-Butanol PFI system was installed to study the combustion characteristics of Homogeneous Charge Compression Ignition (HCCI). A common-rail fuel injection system was used to conduct the DI tests with n-butanol and diesel. 90 MPa injection pressure was used for the DI tests. The engine was run at 1500 rpm. The intake boost pressure, engine load, exhaust gas recirculation (EGR) ratio, and DI timing were independently controlled to investigate the engine performance.
Journal Article

Impact of Fuel Properties on Diesel Low Temperature Combustion

2011-04-12
2011-01-0329
Extensive empirical work indicates that exhaust gas recirculation (EGR) is effective to lower the flame temperature and thus the oxides of nitrogen (NOx) production in-cylinder in diesel engines. Soot emissions are reduced in-cylinder by improved fuel/air mixing. As engine load increases, higher levels of intake boost and fuel injection pressure are required to suppress soot production. The high EGR and improved fuel/air mixing is then critical to enable low temperature combustion (LTC) processes. The paper explores the properties of the Fuels for Advanced Combustion Engines (FACE) Diesel, which are statistically designed to examine fuel effects, on a 0.75L single cylinder engine across the full range of load, spanning up to 15 bar IMEP. The lower cetane number (CN) of the diesel fuel improved the mixing process by prolonging the ignition delay and the mixing duration leading to substantial reduction of soot at low to medium loads, improving the trade-off between NOx and soot.
Technical Paper

Ignition Improvement of Premixed Methane-Air Mixtures by Distributed Spark Discharge

2015-09-01
2015-01-1889
In order to improve the fuel economy for future high-efficiency spark ignition engines, the use of advanced combustion strategies with an overall lean and/or exhaust gas recirculation diluted cylinder charge is deemed to be beneficial, provided a reliable ignition process available. In this paper, experimental results of igniting methane-air mixture by means of capacitive coupled ignition and multi-coil distributed spark ignition are presented. It is found that with a conventional spark plug electrode configuration, increase of spark energy does not proportionally enhance the ignition flame kernel development. The use of capacitive coupled ignition to enhance the initial transient power resulted in faster kernel growth compared to the conventional system. The distribution of the spark energy across a number of spark gaps shows considerable benefit.
Technical Paper

Hydrocarbon Speciation of Diesel Ignited Ethanol and Butanol Engines

2016-04-05
2016-01-0773
Dual fuel applications of alcohol fuels such as ethanol or butanol through port injection with direct injection of diesel can be effective in reduction of NOx. However, these dual fuel applications are usually associated with an increase in the incomplete combustion products such as hydrocarbons (HC), carbon monoxide (CO), and hydrogen (H2) emissions. An analysis of these products of incomplete combustion and the resulting combustion efficiency penalty was made in the diesel ignited alcohol combustion modes. The effect of EGR application was evaluated using ethanol and butanol as the port injected fuel, with varying alcohol fractions at the mid-load condition (10 -12 bar IMEP). The impact of varying the engine load (5 bar to 19 bar IMEP) in the diesel ignited ethanol mode on the incomplete combustion products was also studied. Emission measurements were taken and the net fuel energy loss as a result of the incomplete combustion was estimated.
Technical Paper

Homogeneous Charge Preparation of Diesel Fuel by Spray Impingement onto a Hot Surface at Intake Manifold

2006-10-16
2006-01-3322
A segment of steel tube with the inner diameter of 60 mm and length of 100 mm was fixed between the intake manifold and cylinder head in a direct injection natural aspirated diesel engine. The surface of the tube could be heated to be above 400 °C by the heater enwrapped outside within several minutes under the power less than 600 W. The tip of an injector traditionally used for in-cylinder diesel direct injection was extended to the axis of the tube. The diesel sprays could impinge onto the hot inner surface of the tube and atomize quickly if the temperature of the tube was high enough. Then the fuel-air mixture would be sucked into the cylinder, and HCCI combustion could be fulfilled. The vaporization ratio of the impinged diesel sprays was estimated by fuel consumption, intake air flux and excess air coefficient (λ) calculated from the volumetric concentration of O2, CO2 and CO emissions. The NOx emission was always very low.
Journal Article

Heat Release Pattern Diagnostics to Improve Diesel Low Temperature Combustion

2008-06-23
2008-01-1726
Empirical results indicated that the engine emission and fuel efficiency of low-temperature combustion (LTC) cycles can be optimized by adjusting the fuel-injection scheduling in order to obtain appropriate combustion energy release or heat-release rate patterns. Based on these empirical results the heat-release characteristics were correlated with the regulated emissions such as soot, hydrocarbon and oxides of nitrogen. The transition from conventional combustion to LTC with the desired set of heat-release rate has been implemented. This transition was facilitated with the simplified heat-release characterization wherein each of the consecutive engine cycles was analyzed with a real-time controller embedded with an FPGA (field programmable gate array) device. The analyzed results served as the primary feedback control signals to adjust fuel injection scheduling. The experimental efforts included the boost/backpressure, exhaust gas recirculation, and load transients in the LTC region.
Technical Paper

Heat Release Analysis of Clean Combustion with Ethanol Ignited by Diesel in a High Compression Ratio Engine

2016-04-05
2016-01-0766
The control of nitrogen oxide and smoke emissions in diesel engines has been one of the key researches in both the academia and industry. Nitrogen oxides can be effectively suppressed by the use of exhaust gas recirculation (EGR). However, the introduction of inert exhaust gas into the engine intake is often associated with high smoke emissions. To overcome these issues there have been a number of proposed strategies, one of the more promising being the use of low temperature combustion enabled with heavy EGR. This has the potential to achieve simultaneously low emissions of nitrogen oxide and smoke. However, a quantitative way to identify the transition zone between high temperature combustion and low temperature combustion has still not been fully explored. The combustion becomes even more complicated when ethanol fuel is used as a partial substitution for diesel fuel.
Journal Article

Fuel Injection Strategies to Improve Emissions and Efficiency of High Compression Ratio Diesel Engines

2008-10-06
2008-01-2472
Simultaneous low NOx (< 0.15 g/kWh) & soot (< 0.01 g/kWh) are attainable for enhanced premixed combustion that may lead to higher levels of hydrocarbons and carbon monoxide emissions as the engine cycles move to low temperature combustion, which is a departure from the ultra low hydrocarbon and carbon monoxide emissions, typical of the high compression ratio diesel engines. As a result, the fuel efficiency of such modes of combustion is also compromised (up to 5%). In this paper, advanced strategies for fuel injection are devised on a modern 4-cylinder common rail diesel engine modified for single cylinder research. Thermal efficiency comparisons are made between the low temperature combustion and the conventional diesel cycles. The fuel injection strategies include single injection with heavy EGR, and early multi-pulse fuel injection under low or medium engine loads respectively.
Technical Paper

Fuel Injection Optimization during Engine Quick Start by Means of Cycle-by-Cycle Control Strategy for HEV Application

2009-11-02
2009-01-2718
Engine-off strategy are popular used in hybrid electric vehicles (HEV) for fuel saving. The engine of an HEV will start and stop frequently according to the road condition. In order to obtain excellent fuel economy and emissions performance, the fuel injection during engine quick start should be optimized. In this paper, the characteristic of mixture formation and the HC emissions at the first 5 cycles which contribute the most HCs were investigated. After the analysis of mixture preparation during start process, the HC emissions during engine quick start were optimized by means of cycle-by-cycle fuel injection control strategy. The fuel mixture concentration during start-up process fluctuates more dramatically under hot start condition. Typically, the mixture at 4th and 5th cycle is over-riched. Based on the original engine calibration, the fuel injection at the initial 5 cycles was optimized respectively.
Technical Paper

Fuel Efficiency Improvements of Low Temperature Combustion Diesel Engines

2008-04-14
2008-01-0841
Previous work indicated that low temperature combustion (LTC) in diesel engines was capable of reducing nitrogen oxides and soot simultaneously, when implemented with highly premixed lean cylinder charge or by the use of high exhaust gas recirculation. However, the fuel efficiency of the low temperature combustion cycles was commonly compromised by the high levels of hydrocarbon and carbon monoxide emissions. Additionally, in cases of diesel homogeneous charge cycles, the combustion process may even occur before the piston completes the compression stroke, which may cause excessive efficiency reduction and combustion roughness. Empirical procedures were implemented to better phase and complete the combustion process. The impact of heat release phasing, duration, shaping, and splitting on the thermal efficiency has also been analyzed with zero-dimensional engine cycle simulations. This paper intends to identify the pathways to improve the fuel efficiency of diesel LTC cycles.
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